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carbon fiber floor reaction AFOs - summary of responses
Posted By: Leigh Davis on March 15, 2017
Hello! Thank you all for your thoughtful responses! You all gave me a lot to think about! As one respondent said, "I really think that these kids need dynamic response orthoses. We wouldn't put active amputees in stiffer and stiffer SACH feet, so why do we attempt a similar approach to our orthotic clients??" Such a good point. Perhaps the posterior dynamic element designs are the answer. For this patient, I did move forward with a super rigid design from Kinetic Research. 3 weeks in and so far so good - we'll see how it goes. Here is a list of all the responses: Specific designs and c-fab recommendations. Number of recommendations in parentheses: - Kinetic Research (11) - Phat (6) - Custom Composites (6) - Motion Unlimited (4) - Otto Bock Carbon ankle 7 (4) - Fab Tech (3) - Freedom Fabrication (3) - PolyPro Texas Turbos (2) - Dynamic Bracing Solutions - Ortho Baltic - Coyote Dynamic strut braces - Jim Skardutos C-fab - BPM Fabrication - Custom toe off/blue rocker - Shadow Brace by Becker Other recommendations: - Articulated with Becker joints and fabricated by Motion Unlimited - If you're not making it out of prepreg carbon stop while you're ahead. If so run a flat foot plate from mid foot forward with a minimum of 3 layers 2 bi and 1 uni sandwiched between increase # of uniti increase stillness build in toe spring to reduce volume in shoe. - Consider increasing/extending the A-P length around ankle/failure points: these contours often do not need to follow patient's anatomy. Extend these as far anterior and/or posterior as footwear permits. - consider using pre preg composites to manufacture your AFO's, not lamination. You get a much strong, lighter and thinner result - Curbell Plastics - Talk to the makers of Rush Feet - Reinforce with Ultra g brace (carbon only) - 1/4" ProComp carbon infused polypropylene Again, thank you so much! Looking forward to continuing the conversation, Leigh Davis > -----Original Message----- > >From: Leigh Davis <[E-mail Address Removed]> > >Sent: Jan 24, 2017 2:45 PM > >To: [E-mail Address Removed] > >Subject: [OANDP-L] carbon fiber floor reaction AFOs > > > >Hello! > >I am in the middle of a project making floor reaction AFOs for an active > 13 > >year old male with Spina Bifida. He has been wearing floor reactions for > >many years, and has broken an impressive number of them. Now that he's > 110 > >lbs and 5"2", I'm trying to switch him to a carbon fiber construction. > >We made him a set here that he walked great in, but he broke them at the > >ankle, forefoot (even though the forefoot is sulcus length) and at the > heel > >within 1 week. > > > >I still feel this is the right design for him, but I'm looking for some > >advice with either of the following: > > > > - What lay up do you recommend if we were to try again at our in house > > lab? > > - Is there a central fab you've had success with for laminated floor > > reaction AFOs? > > > > > >Thank you for your time and assistance! > > > >Leigh Davis, CPO > > > > ******************** > >To unsubscribe, send a message to: [E-mail Address Removed] with > >the words UNSUB OANDP-L in the body of the > >message. > > > >If you have a problem unsubscribing,or have other > >questions, send e-mail to the moderator > >Paul E. Prusakowski,CPO at [E-mail Address Removed] > > > >OANDP-L is a forum for the discussion of topics > >related to Orthotics and Prosthetics. > > > >Public commercial postings are forbidden. Responses to inquiries > >should not be sent to the entire oandp-l list. Professional credentials > >or affiliations should be used in all communications. > |
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